Official Publication of the Minnesota State Bar Association


Vol. 61, No. 10 | November 2004
Classifieds | Display Ads | Back to Contents

New Developments in the Duty to Warn

A recent Minnesota Supreme Court case clarified many aspects of the law governing product liability failure-to-warn cases, but may also have provided the basis to argue that the supplier’s duty to warn has been broadened.

by J. David Prince

In many products liability cases — the “failure-to-warn” cases — the essence of the claim is that the product manufacturer or supplier failed to provide information about the risks associated with the use of the product that a reasonable manufacturer or supplier should have foreseen was necessary to avoid creating an unreasonable risk of harm.  The failure to provide that information means that the manufacturer or supplier was negligent or, what amounts to the same thing, the absence of that information makes the product “defective.” 

Negligence and so-called “strict liability” claims in failure-to-warn cases have merged in Minnesota law.1  Whether the allegation is that the defendant was negligent for failing to warn, or that the defendant is “strictly liable” for having made a product that is “defective” because it was not accompanied by an adequate warning, amount to the same thing.2  The plaintiff is claiming, of course, to have suffered harm because of that failure to warn. 

If the supplier has a duty to warn, the warning typically must be given directly to the product user either by placing a warning on the product itself, on its packaging, or in materials that accompany the product such as an instruction manual.  However, where the product is expected to pass through the hands of an intermediary on its way to the end user, then the supplier may often discharge her duty to warn by providing a warning to that intermediary.

In its recent opinion in Gray v. Badger Mining Corp.3 the Minnesota Supreme Court focused specifically on the question of when it is reasonable for the supplier to rely on an intermediary to warn the end user.  The Court also summarized a considerable portion of Minnesota law generally relevant to a product supplier’s duty to warn.  While the Court does not suggest that it meant to make any new law, its opinion in Gray is likely to prompt amendments to the Minnesota jury instructions for failure-to-warn cases.  More important to plaintiffs and defendants alike, the opinion may also provide the basis for an argument that the Court has expanded the general scope of a product supplier’s duty to warn.  At a minimum, the opinion should help lawyers to understand more clearly the kinds of evidence that should be developed and brought to bear on several critical issues in failure-to-warn cases.

Gray brought suit alleging that he had developed silicosis as a result of exposure to silica dust in his workplace, a foundry where sand was used to make molds for casting metal objects.  He brought suit against several defendants including Badger Mining Corporation who, for part of the time that Gray was employed, supplied sand to his employer, Smith Foundry.  Gray claimed that Badger Mining was negligent4 for failing to warn him of the risks of exposure to silica dust and that their negligence caused him to be exposed to the dust which caused his silicosis.  Badger Mining argued that they had no duty to warn Gray in light of his own, and Smith Foundry’s, knowledge of the risks of silica dust exposure. 

The trial court denied Badger’s motion for summary judgment, ruling that, as a matter of law, Badger had a duty to warn Gray of the hazards of inhaling silica dust particles.  Gray and Badger then entered into a settlement agreement in which they stipulated to certain facts and preserved Badger’s right to appeal the question of whether it had a duty to warn Gray. 

The Court of Appeals reversed the district court, concluding that Gray’s employer, Smith Foundry, was a “sophisticated intermediary” who knew or should have known of the risks of silica dust exposure and was in a better position to warn Gray, its employee.  The appellate court further concluded that Badger Mining could therefore reasonably rely upon Smith Foundry to provide to Gray the necessary warnings about risk and that consequently Badger Mining had no duty to warn Gray directly.  The Court of Appeals’ result is in accord with two recent cases from neighboring jurisdictions involving very similar claims by foundry workers against the suppliers of sand to their employees. 

In Haase v. Badger Mining Corp.,5 the Wisconsin Court of Appeals concluded that the defendant sand supplier had no duty to warn the plaintiff because the foundry where the plaintiff worked was a sophisticated intermediary who was well-aware of the risk.  Therefore, the sand supplier could reasonably rely on the employer to warn the plaintiff.  In Bergfeld v. Unimin Corp.,6 the U. S. Court of Appeals for the 8th Circuit, applying Iowa law, also concluded that a foundry to whom the defendant supplied sand was a sophisticated intermediary.  The defendant had no duty to warn the plaintiff since the employer was aware of the risks to its employees and was in a better position to convey warnings to the plaintiff.  It was reasonable, therefore, for the defendant to rely on the intermediary to provide the necessary warnings.

In Gray, however, the result was different.  The Minnesota Supreme Court posed the issue on appeal as “whether the raw materials supplier, respondent Badger Mining Corp. (Badger Mining), breached a duty to warn [Gray] of hazards associated with the use of silica in foundry processes.”7  Contrary to the Haase and Bergfeld cases, the Court concluded that “genuine issues of material fact precluded the district court from deciding, as a matter of law, that Badger Mining had no duty to warn”8 the plaintiff directly and therefore reinstated the judgment for Gray.

Manufacturer’s Knowledge and Duty

Reviewing Minnesota law on a product supplier’s duty to warn, the Court began with the basics:  A duty to warn or provide adequate instructions for safe use of a product arises “if it is reasonably foreseeable that an injury could occur in its use.”9  This means that a duty to warn arises when (1) the supplier should reasonably foresee a risk of harm, and (2) that risk is great enough to make the product not reasonably safe.  In other words, the duty is not to warn about just any risk, only about unreasonable risks. The warning must “(1) attract the attention of those that the product could harm; (2) explain the mechanism and mode of injury; and (3) provide instructions on ways to safely use the product to avoid injury.”10 

The product supplier is held to the standard of an expert as to the risks that might be presented by its product and is expected, therefore, to have the foresight of an expert when it comes to product-related risks.  She must keep abreast of new knowledge and discoveries in her field.11  She must foresee and warn not only about the risks associated with intended uses, but also about reasonably foreseeable unintended or improper uses of her product,12 “particularly if the supplier has no reason to believe that the users will comprehend the risk.”13  This means that the supplier must not only provide instructions for safe use of the product in its intended uses, but must also warn against foreseeable improper uses when it is also foreseeable to the supplier that users may not be fully aware of the risk of improper use.

Finally, there is no expectation that the product supplier knows the unknowable.  Obviously, one cannot warn about risks that no supplier could or should reasonably foresee.14

Hence what the supplier knows or should know about risk is usually the determinative factor in establishing the supplier’s duty to warn.  However, the supplier’s knowledge about risk is not always the determinative factor.  In those cases in which the risk, or how to avoid it, or both, is open and obvious and generally known to prospective users of the product, a warning from the supplier adds nothing to the user’s knowledge about product-related risk nor secures any additional degree of safety.  Consequently there is no need for a warning and therefore no duty to warn users of what they should already know.15

Whether there is a duty to warn at all is a question of law for the court, as is the scope of that duty.  In Gray, the Court determined, at least implicitly, that the scope of the defendant’s duty was very broad.  The defendant not only had a duty to warn about the risks of silica dust inhalation but its duty also extended to informing about which sort of respiratory protection to use.16 

Once the existence and scope of the duty is determined by the court, the question of whether the defendant breached that duty is a question for the fact-finder.  After setting forth the general rule that a product supplier has a duty to warn of reasonably foreseeable risks, the Court in Gray then lists several “defenses,” including the “sophisticated intermediary” defense, that might obviate or discharge the supplier’s duty.17

The Court first observed that these defenses “do not alter common law principles of negligence and causation but instead describe the application of those principles to various sets of common fact patterns.”18  This is an especially important point that cannot be overemphasized.  Those common law principles require the plaintiff to show that the defendant had a duty, that she breached that duty, and that her negligence caused the plaintiff’s harm.  The defendant is then liable for that harm unless, of course, she has a complete or partial defense.

Intermediary’s Knowledge and Duty

An intermediary, often an employer, between the product supplier and the end user may know fully of the product-related risks to the end user either because the intermediary has obtained that knowledge independently or because the supplier has warned the intermediary.  In such circumstances, it is reasonable for the supplier to rely upon this “sophisticated intermediary” to give the warning to the end user, particularly “[w]here it is impracticable for the supplier to give adequate warnings directly to all who may use or come into contact with the product.”19  This is especially true where the intermediary is an employer who not only knows of the risk but is more intimately familiar than the supplier with the workplace and the working conditions of its employees.  The focus, as it should be in a negligence inquiry, is on the conduct of the supplier.  If it is reasonable for the supplier to rely on the intermediary to provide the warning, then the supplier fulfills its duty by warning the intermediary.  It does not breach its duty to warn by failing to directly warn the end user and is thus not negligent for failure to warn. 

In Gray, Badger Mining argued that Gray’s employer, Smith Foundry, was a sophisticated intermediary who was fully aware of the risks to its employees of silica exposure and how to protect them from it.  Smith Foundry’s knowledge, combined with its employee safety training sessions, made it reasonable, Badger argued, to rely on Smith Foundry to warn Gray about the risks of silica exposure and explain how to avoid those risks.20  However, the Court concluded that, while Badger had indeed provided Smith Foundry with general warnings about the dangers of silicosis, it did not share the “special knowledge” that it had about effective precautions and it had no reason to believe that Smith possessed that special knowledge.  There remained, the Court concluded, a jury question about the adequacy of Badger Mining’s warning to Smith.  Consequently, the Court could not conclude, as a matter of law, that the warning was adequate and that Badger Mining was not negligent.21 

The overarching question here is whether the defendant supplier acted reasonably.  Once there is a warning about the risk from the supplier, the means of avoiding that risk may be reasonably obvious.  If the risk is not apparent, but the means of avoiding it is, then a reasonable supplier fulfills her duty by simply warning about the risk and there is no further need to explain what is obvious.  In other instances, however, simply making the risk apparent is not enough.  A reasonable supplier would also provide information about how to avoid that risk because that information is not sufficiently evident.  This question of whether the warning was adequate is, as the Court points out, typically a question for the jury. 

Though duty and breach are separate issues, a court’s determination that the scope of the defendant’s warning duty is very broad obviously increases the likelihood that the jury will find that the defendant was negligent for failing to warn adequately.  The Gray court’s determination that Badger’s duty was to not only warn about inhalation risks but also to provide detailed information about proper respiratory protection effectively meant that the defendant bore a very substantial burden in showing that it had warned adequately, especially with respect to the “how to avoid the risk” part of the warning.  It is not surprising, therefore, that the Court then concluded that a jury could find that Badger, though it had warned, had not warned enough.  Examining the record in considerable detail, the Court says Badger had not shown that Smith Foundry’s knowledge about silica inhalation risk prevention “was equal to that of Badger,”22 so that left for a jury the question of whether Badger had fulfilled its duty.

However, it is not at all apparent why a sand supplier would have greater knowledge than foundry managers about how foundry employees could avoid the risks of silica inhalation, particularly in light of OSHA workplace safety regulations regarding silica exposure, occupational health information obtained by the foundry from both government and industry bodies, and the employer’s more precise knowledge about its own employees’ working conditions.  Perhaps, had the case been tried, the defendant could have shown that the employer was indeed a “sophisticated intermediary.”  But despite the roadmap provided by cases like Haase23 and Bergfeld,24 it was unable to make this showing clearly enough to obtain summary judgment.

Relative Knowledge of the Parties

Gray v. Badger Mining Company is an effort by the Minnesota Supreme Court to restate and perhaps to clarify much of the law applicable in Minnesota to product liability failure-to-warn cases.  Though the Court gives no indication that it meant to make any new law, its opinion may give rise to an argument that it has significantly broadened the general scope of a product supplier’s warning duty.  One aspect of the Court’s opinion, therefore, deserves further comment.

At more than one point in its opinion, the Court notes that the defendant, Badger Mining, knew more about the risks associated with exposure to silica dust than did the plaintiff, Gray, or the intermediary, Smith Foundry.  The Court says that “there is evidence that Gray’s knowledge was inferior to that of Badger Mining,”25 that “Badger Mining had greater general knowledge of the dangers,”26 and that “[i]f the manufacturer has superior knowledge, it has a duty to relay that information to the intermediate purchaser” in situations where providing a warning to the intermediary may discharge the supplier’s duty to warn.27  Apparently these comments were meant simply to add emphasis to the Court’s basic conclusions that Badger Mining had a duty to warn Gray and that it was not sufficiently clear from the record that they had warned adequately, either directly or indirectly through Gray’s employer, so that summary judgment for Badger was appropriate.

While the Court’s language suggests that the supplier had a duty simply because it knew more than the intermediary about the risk and ways to avoid the risk, it also began its analysis saying that the sophisticated intermediary and other defenses “do not alter common law principles of negligence.”28  Those principles require a warning if a reasonable supplier would warn.  No matter how much a supplier knows about product-related risks, she could reasonably believe that an intermediary-employer knew, or should have known, enough about both the inhalation risk and about respiratory protection given its sophisticated knowledge of the foundry business.  The supplier could also reasonably believe that this intermediary would provide that information to its own employees so that there was no need for the supplier to warn.

If the Court literally means that a product supplier has a duty to warn whenever it knows more about product-related risks than product users, then that would be new law indeed.  It would mean, in effect, that a supplier’s duty is to always make users as knowledgeable about product-related risks as the supplier.  This duty would impose an unreasonably heavy burden upon product suppliers.  It would usually be difficult, and sometimes be impossible, for the supplier to bring the user completely up to the supplier’s level of knowledge regarding all product-related risks.  Even if the plaintiff can show that the defendant knew more about the product’s risks, that showing all by itself should not be enough to establish that the defendant owed the plaintiff a duty to warn.  That duty should arise only when (1) the defendant knows more in the sense that it knows about risks that are reasonable to assume are unknown to the plaintiff, and (2) those risks are unreasonably great.  It should be enough for a supplier to satisfy her duty if she has adequately warned the plaintiff of unreasonable risks.  She should not have to warn of all risks, no matter how insignificant, even if she knows about them and the user does not.  Nor, having warned of the risk, should she have a duty to warn about the possible consequences of taking that risk if those consequences are reasonably obvious.

Ultimately, it is not a question of whether the defendant knew more than the plaintiff about a risk; it is a question of whether the defendant knew of a risk about which a reasonable defendant would have warned.

In these cases involving an intermediary, therefore, what the defendant knows about risk and what the intermediary knows about risk are both important factors in assessing questions of duty and negligence.  However, the relative degree of knowledge about risk as between defendant and intermediary is, all by itself, not determinative in answering these questions. 

Discovery and Evidence at Trial

It is obvious from the foregoing that the most important evidence in failure-to-warn cases is the evidence regarding the parties’ knowledge of the product’s risks.  Whether the case is pled as a negligence claim or as a claim of strict liability for a defective product, the same basic evidence needs to be developed on the same basic issues.

A plaintiff must prove all of the elements of a cause of action.  He must show the existence of a duty, the breach of that duty, and that the defendant’s negligence was a direct cause of the harm suffered.  Evidence tending to show what the parties knew about the product’s risks may be relevant to all of these issues as well as to questions of the plaintiff’s contributory negligence or assumption of the risk.

Presenting enough evidence to show that there was a duty to warn is ordinarily not a steep hill for the plaintiff to climb, but it is a hill that must be climbed before he can go further.  Gray demonstrates that a defendant will ordinarily find it difficult to convince a court that there was no duty to warn of the risk that resulted in harm to the plaintiff.  The plaintiff should focus his evidence regarding the duty issue on showing that the harm suffered should have been foreseeable to the defendant not only (1) because the defendant failed to warn about the risk but also (2) because the defendant failed to provide precise information about how to avoid that risk.  The defendant, on the other hand, should make every effort before trial to discover what the plaintiff knew of the product’s risks and to develop any available evidence relative to what was generally known, or should have been known, to product users regarding the product’s risks.  Where there is an intermediary, as in Gray, the defendant is essentially attempting to show that the plaintiff should have known of the risk because the intermediary should have warned him about it.  If the evidence shows that the plaintiff should have been fully aware of the risk and able to protect himself against that risk, then that should be enough to convince the court that the defendant had no duty to warn the plaintiff.  Summary judgment for the defendant is appropriate in such a case.

If, however, the evidence shows that the defendant had a duty to warn, then the questions of the defendant’s negligence and of causation will usually go to the jury for resolution. 

As to the question of negligence or product defect, the plaintiff must show that the defendant failed to act reasonably.  Whether the risk was made clearly known to the plaintiff is the most important evidence in determining whether a product supplier adequately warned of the risk.  In many cases, Gray being an example, the question is not whether the product supplier warned at all, but whether she warned adequately.  A plaintiff should, therefore, focus on evidence that tends to show that a reasonable supplier in the defendant’s position would have foreseen the need to warn even more clearly and unambiguously about the risk of harm and that the supplier’s warning was inadequate.  Evidence about the nature and extent of warnings given by suppliers of similar products, or evidence of any industry standards or customary practices respecting the provision of information or warnings, is important to both parties. 

In cases like Gray, where there is an intermediary between the defendant supplier and the plaintiff, the plaintiff should try to show that the supplier failed to adequately inform the intermediary of product-related risks and that the intermediary’s knowledge of the product’s risks was, therefore, inadequate to shift the responsibility for warning the plaintiff from the supplier to the intermediary.  The defendant should try to develop evidence tending to show that the intermediary was a “sophisticated intermediary” who was sufficiently aware of the risk to the plaintiff and who could reasonably be relied upon to convey to the plaintiff warnings about that risk.  Evidence that it was difficult or impractical for the defendant to directly warn the plaintiff helps to provide the basis for a defense argument that, though there was a duty to warn, it was not negligent for the defendant to rely on the intermediary to provide that warning.

Conclusion

Gray v. Badger Mining Corporation represents an effort by the Minnesota Supreme Court to restate and clarify many aspects of the law relating to product liability failure-to-warn cases.  It may, however, have also unintentionally provided the basis for the argument that it has generally broadened the scope of a product supplier’s duty to warn.  The Court’s opinion emphasizes the critical importance of the various parties’ knowledge of product-related risks on the issues of duty and negligence, and provides useful guidance to lawyers regarding the kinds of evidence necessary to support their arguments on these issues.

NOTES
1 See Germann v. F.L. Smithe Machine Co., 395 N.W.2d 922, 926 n.4 (Minn. 1986): “[t]his court has adopted the position that strict liability for failure to warn is based upon principles of negligence.”

2 See Restatement (Third) of Torts:  Products Liability (1998).  Section 2 of the Restatement says that a product “is defective because of inadequate instructions or warnings when the foreseeable risks of harm posed by the product could have been reduced or avoided by the provision of reasonable instructions or warnings . . . and the omission of the instructions or warnings renders the product not reasonably safe.”

3 676 N.W.2d 268 (Minn. 2004) [hereinafter cited as Gray].

4 The Court of Appeals analyzed the case strictly as a negligence claim.  The Supreme Court specifically considered only Gray’s negligence claim and deferred for another day the issues related to the strict liability and warranty claims that had been alleged.  Gray at 273.

5 669 N.W.2d 389 (Wisc. App. 2003).  Subsequently, the Wisconsin Supreme Court also dismissed Haase’s strict liability claim, concluding that the plaintiff had failed to prove that sand, the defendant’s product, was “unreasonably dangerous” under §402A of the Restatement (Second) of Torts.  Haase v. Badger Mining Corp., 682 N.W.2d 389 (Wisc. 2004).

6 319 F.3d 350 (8th Cir. 2003).

7 Gray at 271.

8 Gray at 281-82.

9 Gray at 274.

10 Id.

11 See Karjala v. Johns-Manville Prods. Corp., 523 F.2d 155, 159 (8th Cir. 1975) (applying Minnesota law).

12 See, e.g., Germann, supra note 1.

13 Kallio v. Ford Motor Co., 407 N.W.2d 92, 99 (Minn. 1987) (adequate warning must not only tell the product’s user (1) how to safely use the product, but also (2) the consequences of failing to follow the manufacturer’s instructions).

14 Risks not reasonably foreseeable at the time a product is sold but which manifest themselves later may give rise to a post-sale duty to warn.  See, e.g., Hodder v. Goodyear Tire & Rubber Co., 426 N.W.2d 826, 833 (Minn. 1988), cert. denied, 492 U.S. 926 (1989).

15 See, e.g., Mix v. MTD Products, Inc., 393 N.W.2d 18 (Minn. App. 1986).  However, in a design defect case, the obviousness of the risk does not necessarily absolve a product manufacturer of a duty to design the product differently.  The obviousness of the risk is simply one factor to consider in determining whether the design was defective or whether the manufacturer was negligent for designing the product as it was designed.  See Holm v. Sponco Mfg., Inc., 324 N.W.2d 207, 212 (Minn. 1982).

16 See Gray at 279.

17 Gray at 275.  The Court’s opinion also discusses the learned intermediary, sophisticated user, bulk supplier; and raw material/component part supplier defenses.

18 Id.

19 Gray at 278.

20 Gray at 279.

21 Id.

22 Gray at 279.  But see infra, “Relative Knowledge of the Parties.”

23 Supra note 5.

24 Supra note 6.

25 Gray at 277.

26 Id.

27 Gray at 281.

28 Gray at 275.


J. DAVID PRINCE is a professor of law and former vice dean at William Mitchell College of Law.  He teaches in areas of torts, toxic torts, and products liability law.